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Full steel drum production line
I. Raw components usage/creation ability
| Plate thickness (mm) | Finihed drums (pcs/T) | Production potential (kg/pc) | |
| 1.2 | 41 | 21.5 | |
| 1.0B | Up and bottom handles 1.two | 47 | 19 |
| Drum entire body 1. | |||
| 1. | fifty | 18 | |
| 0.9B | Up and bottom addresses 1. | 54 | 16.eight |
| Drum entire body .9 | |||
| 0.9 | 56 | sixteen.two | |
| .eight | ninety seven | ten.28 | |
II. Complete steel drum producing services
A. Entrance section products
1. Decolier
2. Hydraulic Up-coiling system
3. Hydraulic supporter
four. Side deviation rectifying system
5. Sizing & flattening device
six. Chopping equipment – for drum physique
seven. Reducing device – for squander sheet
eight. Arch shape guiding gadget
nine. Stac ept vehicle
ten. Hydraulic method
11. Electrical control technique
twelve. Top & Base cover conveyor gadget
1.Hydraulic Up-Coiling Device
a) Up-Coiling Support Platform is for storing metal coil and facillitate Materials Feed Trolley for providing content.
b) Substance Feed Trolley is utilized for have metal coil.. It is operated with hydraulic method to push cylinder for
reciprocating linear movement and equipment box to supply steel coil in parallel to the centre of uncoiling device so as to
assure the fixing.
two.Decoiler & Hydraulic Supporter
a)Uncoiling width: 916-1320mm
b)Plate thickness: .6-1.2mm
c)Motor electrical power: 5.0KW
d)Uncoiler ability: 10t
e)Inside diameter: ¢470-520mm, Outside the house diameter: ≤¢1200
f)Device measurement: 3900x1500x1940(mm), Complete bodyweight: 5T
three.Sizing &Flattening Machine
Limited introduction:7 rollers functioning,servo automated sizing,worm and gear adjust the leveled plate thickness.
Operate:The clearances of up and down rollers can be modified by the higher hand-wheel while determine can be proven by dial indicator. The operation linear speed is adjusted step-significantly less. It can be controlled by the signal of mid-bridge for high and low speed change.
Principal technics:
a)Plate width: 916-1320(mm)
b)Plate thickness:.6-1.2(mm)
4. Cutting Equipment
Function: Reduce the leveled steel plate into drum human body.
Primary technics:
a)Plate width:≤1500mm
b)Plate thickness:≤3mm
c)Motor electricity: 3.0KW
d)Reducing potential:≤20 instances/min
e)Machine dimension:1800x950x1500(mm),Complete weight: 3T
5.Hydraulic Station
Purpose:Provide oil for the oil cylinder of decoiler, lifting device,uncoiling supporter,and overturn equipment to make certain stably doing work.
Main technics:
a)Motor power:7.5KW
b)Equipment measurement:800x800x1500(mm),Whole excess weight: .5T
six.Electric powered Manage Program
Perform: Management the decoiler,flattening equipment and other front part equipments doing work.
B. Include products
1. Leading & Bottom protect mould
two. Double loc ept mould
three. 63T urgent device
4. 160T pressing equipment
5. Pre-coiling & Gluing device
1. Prime & Base cover mould
Short introduction:Outfitted with two sets of 160T urgent equipment
Function: Punching the bottom include
Principal technics:
a)Motor energy:eighteen.5KW
b)Wor ept capacity:5-26 pcs/min
c)Equipment dimensions:2185x1420x3070(mm),Whole weight: fourteen.5T
two.Drum Injection Mould
Short introduction: Geared up with one set of 63T pressing machine
Double punching mould: punch oil filler and breathable mouth of the bottom include.
Device dimension: 710x480x300(mm)
Complete weight: .5T
Double loc ept mould: lock oil filler and breathable mouth of the base go over.
Machine measurement: 710x480x300(mm)
Whole weight: .5T
Major technics:
a)Motor power: 11KW
b)Equipment size :1800x1232x2550(mm)
c)Whole fat: 5.5T
3.Pre-Coiling & Gluing Device
Short introduction: Pre-coiling machine for the bottom protect, cylinder drive the cam to function, automated glue- spaying method.It has positive aspects of protection,stablity, clean edging.
Main technics:
a)Device measurement:1600x1400x1350(mm)
b)Total bodyweight: 4.5T
C. Center area equipment
1. Stac ept desk
2. Circle-rolling device
3. Seam welding machine
four. Edging & Beading equipment
five. Corrugation (W Rib) machine
six. Edge-curling equipment
7. Convey device
8. Electric management program
nine. Leakage chec ept machine
one.Circle-rolling Device
Limited introduction:3 rollers doing work.
Primary technics:
a)Rolled plated width:≤1100mm
b)Plate thickness:.6-1.2(mm)
c)Circle diameter:≤570mm
d)Motor energy:1.5KW
e)Device dimension:2200x750x1300(mm),Whole excess weight: 1.5T
two.Seaming Equipment(BH-a hundred and fifty-5Z)
Quick instruction:This computerized seaming machine dismisses the place welding approach,it is our freshly developed drum seaming equipment.All of elements adopts domestic superior raw materials,cupreous welding rollers.
Primary technics:
a)Welding Equipment potential:150KVA
b)Driving kind: pneumatic
c)Existing: alternating current
d)Frequency assortment: high frequency
e)Wor ept idea : contravariant
three.Edging&Beading Device
Quick introduction:managed by PLC,hydraulic push
Major technics:
a)Beading top:≤14mm
b)Drum height:894-905(mm)
c)Hydraulic technique stress:8Mpa
d)Air strain:.1Mpa
e)Equipment size:3700x700x1600(mm),Overall fat: 5T
Hydraulic Station:
Principal technics:
a) Device dimensions: 1800x860x1700 (mm)
b) Total bodyweight: 1T
c) Motor power: 22KW
4.Corrugation (W rib) Equipment
Quick introduction:managed by PLC,hydraulic push
Principal technics:
a)Corrugating height:≤3mm
b)W rib height:≤9mm
c)Drum top:884-895(mm)
d)W rib space:280mm
e)Motor electricity:11KW
f)Machine dimensions:4500x650x2100(mm),Complete excess weight: 7T
Hydraulic station:
a)Equipment size:1800x860x1700(mm)
b)Total excess weight: 1T
c)Motor energy: 7.5KW
five.Edge-Curling Machine
Quick introduction:managed by PLC,hydraulic push,7 levels edge curling.
Major technics:
a)Drum peak:886-897(mm)
b)Motor power:45KW
c)Machine dimension:4800x1300x2200(mm),Total weight: 13T
Hydraulic station:
a)Device dimensions:1800x860x1700(mm)
b)Complete weight: 1T
c)Motor electricity: 7.5KW
six. Leakage Chec ept Device
Brief introduction:Manual/automated manage,pneuma lock.
Primary technics:
a)Chec ept drum diameter:560-570(mm)
b)Drum top:886-897(mm)
c)Pressure:.03Mpa
d) Equipment measurement:2530x700x1100(mm),Whole weight: 2T
seven.Multi-part Express Unit
Limited introduction:Express the drum body to be edged,beaded,Corrugated W rib strengthened and sealed bottom include with PLC managing.
Primary technics:
a) Motor electricity:4.0KW
b) Device size:11000x2100x1000(mm)
c) Whole excess weight: 3T
D. Rear part equipment
1. Front segment trans-line
2. Degreasing & Phosphorization place
three. Washing & Drying room
four. Overturn products
five. Portray area
6. Entrance drum-separation machine
seven. Drying space after painting
8. Bck drum separation machine
nine. Air cooling method
ten. Rear area trans-line
11. Electric handle program
one. Degreasing & Phosphorization Area
Brief introduction: This element is used to transport the drums,controlled by PLC, adopts spraying device to automated clean the coil, phosphorize and washing the grease on the drums. The conveyor device adopts exceptional metal, inwalls are manufactured of 1mm steel plate.
Principal technics:
a)Equipment dimension:36000x2110x2060(mm)
b)Complete bodyweight: 30T
two. Washing & Drying Space
Limited introduction:Drying the drinking water on the surface of the drum, managed by PLC.The total machine adopts fuel heating products.Enthusiast is mounted on the leading of the area, so that hot and cycling wind can be produced to speed up the drying.
Primary technics:
a) Motor electricity:25KW
b) Machine measurement:20000x1920x3600(mm)
c) Complete bodyweight: 25T
3.Painting Area(double hues)
Purpose: The conveyor system is managed by PLC, rotating table make the drums intently, portray system paint the drums in & exterior with the spray gun. One shade or numerous can be alternative. Method of water-curtain spraying dispels spraying smoke.Nozzle adopts Nordson Brand name, Portray equipment is produced of Chang Jiang.
Major technics:
a) Motor electrical power: 55KW
b) Machine size: 7400x4990x3600(mm)
c) Total excess weight: 15T
4.Entrance Drum Distributor
Perform: Transport the drums to the conveyor line of outdoors painting&stiffening space, the cylinder is controlled by PLC.
Principal technics:
a) Motor power: 2.0KW
b) Equipment measurement: 1500x1050x800(mm)
c) Whole fat: 1T
5.Drying Line after Painting
Function: The conveyor device is managed by PLC, adopts fuel heating inwall of the place is equipped with heating tubes. Enthusiast is mounted on the leading of the area, so that dry the paint.
Principal technics:
a) Motor electrical power: 35KW
b) Machine dimension: 36000x2100x4300(mm)
c) Complete fat: 30T
6.Down-drum Roller Trans-line
Perform: The device transports the dried drums to the floor.
Main technics:
a) Motor electricity: 1.5KW
b) Device dimension:2000x900x800(mm)
c) Overall bodyweight: .3T
seven.Overturn Tools
Purpose: Modify the condition of drums from horizontal to vertical, so that it will be much easier to paint, managed by Cylinder.
Main technics:
a) Machine dimensions: 1400x690x850(mm)
b) Whole fat: .5T
/ The use of first tools manufacturer’s (OEM) part figures or trademarks , e.g. CASE® and John Deere® are for reference functions only and for indicating merchandise use and compatibility. Our organization and the shown alternative parts contained herein are not sponsored, approved, or manufactured by the OEM. /
