Helical-worm gearmotors
Due to their design and from being coupled with a helical gear stage, the helical-worm gearmotors S..DR.. have especially high efficiency. Also, they are extremely low-noise and thus avoid high noise emission levels.
Low-noise continuous operation: gear unit combination optimized regarding efficiency
Do you expect a drive answer to impress you using its high level of performance and efficiency? If so, we’d recommend our high-quality helical-worm gearmotors EP for you. These could be implemented separately in the modular system. In this manner, they offer you a massive range of sizes, equipment ratios and motor sizes.
However, their greatest power is definitely their running smoothness and their incredibly low noise development. One thing is for certain – With the helical-worm gearmotors EP you opting for a robust drive solution that you will hardly even hear.
The overall concept also offers you many more practical product characteristics and benefits. These include the significantly higher effectiveness of the helical-worm combinations as opposed to single helical-worm gear units. This is how you save extra energy in the operation of your systems and are able to noticeably reduce ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to suit your person requirements – with a wide range of AC motors. Furthermore, you can freely configure all the relevant properties. In this way, you can effectively make use of all the benefits provided by this combination of low-noise helical-worm gear unit and performance-optimized engine. Even greater variance may be accomplished thanks to the optional flange or foot-mounted design and by choosing between solid and hollow shaft.
Save money and time
By opting for one of our gearmotors, you already are saving money and time with this selection and project planning. This is because our modular system enables a multitude of combination options for gear models and motors. You can as a result reduce operating costs, count on a long service life and benefit from simplified maintenance that’s feature of our brand.
Helical-worm gear units
Helical-worm combinations with significantly better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with this AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm steering wheel provide exceptional strength and lengthy service life.
Optional durable bearings deliver high radial and axial load capacity
High strength cast iron housing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Obtainable in footed, shaft install or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are better than normal helical-worm equipment units. Due to their outstanding performance, these drives can be utilized in every commercial sector and customized to person torque and swiftness requirements. The reduction ratios afforded by the helical-worm gear stage and the reduced noise levels during operation make these gearmotors ideal low-cost solutions for simple applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel materials with particular lubricants, optimized form, this powerful motor achieves high levels of efficiency and torque. The casing machined on all sides allows diverse mounting options. Dual chamber shaft seals are used as standard.
The reduced contour design helps it be ideal for implementing helical worm gear motor applications e.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Class 12 Helical and hardened and surface worm gears: Provides higher efficiencies and greater torque capacity in smaller sized sizes.
Multiple Input Options: Integral gear motors, in . or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, installation pilots and flanges provide a wide variety of design solutions.
UNIBLOCK Housing: For maximum rigidity universal installation on five sides or with a torque arm.
Sealed for Washdown: Keeps contaminants and water out.
Worldwide Motor: Multiple leads and windings for globally multi volt/Hz requirements in addition modular design to accept brakes, encoders or forced cooling.
EP gear motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct position worm geared motors set new standards for reliability, performance and economic climate with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly design offers easy integration at this point and a really future proof option. The EP gear electric motor offers total versatility in mounting choices includes shaft, base, encounter, and flange solutions. The motor terminal box could be mounted in substitute positions rotated in 90º steps around the electric motor frame offering for unparalleled integration opportunities.
EP gear motors adhere to North American and International specifications, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a true total alternative for our global clients.
Superior protection of IP65 acc. to IEC 529 assures you that the EP series is certainly dirt tight and hose evidence,and can be used outside or in wet and dusty conditions without the use of additional enclosures. Complete rated output is available at the output shaft of the machine.
Product Features
Power rating up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change first after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Standard), IP66 (Optional)
Connection Regular with CAGE CLAMP®
Additional features:
Connecting with Plug connectors.
With included inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique combination of optimized worm wheel material with special lubricants and optimized shape, this powerful geared engine achieves high degrees of performance and torque. The reduced contour design makes it suitable for implementing applications electronic.g. in the meals industry. The housing does not have any recesses, which simplifies cleaning – a particularly essential feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, heavy duty helical gear drives with extended life performance features and simplified maintenance. The usage of condition of the art helical and worm gear combinations affords optimum performance fulfilling a wide variety of ratio requirements. The 800 BR is functionally interchangeable with many major manufacturer’s drives.
SPECIFICATIONS
Dual and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All systems shipped pre-lubed for your particular installation position with KluberSYNTH UH1 6-460
Obtainable in NEMA C-face flanged and immediate input
Projecting and hollow output shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Obtainable in hollow or projecting output shafts
Dual and triple reduction ratios
Flanged or foot mounted
All devices adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient compact right-angle geared electric motor. A favorably priced option for the standard tasks expected of a right-angle drive.
5 gear sizes (S0 to S4).
Engine power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors available with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC engine are directly flange mounted, the pinion is on the engine shaft. This integrated small design is an essential aspect for the high accuracy and the incredible stiffness of EP geared motors.
For vector-controlled inverter procedure utilization of an incremental encoder is provided for as standard.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power powerful worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are made from case hardened alloy metal and the flanks are precision ground. The worm tires are made from particular wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash designs are also component of our standard item range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Functionality gearboxes in universal design. The housings are produced from top quality cast iron. The rugget wall space and inner ribbing ensure incredibly torsional stiff and sound dampening housings. The exterior ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with durable walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange mounting or universal design
Output shaft available since solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG