Custom Pulleys
Ever-power gets the expertise and technical capabilities to manufactures pulleys that are created for the most intricate applications. Our state-of-the-artwork technology can accommodate any type of machining which includes counterbores, keyways, setscrews, lightening holes, self-tracking guides plus much more. If it’s technically feasible, we are in a position to produce it regardless of what size, material or fine detail required. Furthermore to assist with your projects Ever-power can produce a prototype in addition to any production quantity.
Contact Application Engineering to discuss your customized pulley requirements and design challenges. You can even design your own pulley model using our custom 3D Model Configurator . Download your model or send it for a free quote.
Custom Pulleys in Aluminium and other Finishes
Aluminum may be the standard metal for all stock pulleys and most custom pulleys. Nevertheless, there are a variety of other components and finished such as metal or hard anodized aluminum that your application may necessitate. Ever-power uses CNC technology and an experienced manufacturing team to create your custom pulleys with the quickest turnaround time in the industry. View our Materials and Finishes
We offer pulleys in numerous diameter sizes, ranging from 1 inch to 35 inches.
Our pulleys could be manufactured with many different types of belt grooves, including A,B,C,D,E,3V,5V,8V,J,K,L, and M groove types. We also offer pulleys with rope grooves, cable grooves, and Timing pulleys.
We specialize in manufacturing pulleys created from cast iron. We are able to also manufacture pulleys using a variety of other materials such as steel, bronze, plastic, aluminum, and brass.
We provide assistance through the style phase of client orders, to help our customers have the most cost effective and effective pulley or sheave design.
We utilize the latest inspection apparatus that helps us to maintain quality throughout the production process.
Materials
Cast Iron
Ductile Iron
Aluminum
Stainless Steel
Steel and Alloy Steel
Bronze
Brass
Titanium
Magnesium
Weldments
Plastic
Equipment
4-Axis Okuma MH500 Horizontal Mill
Okuma MH800 Horizontal Mill with Rotary Indexer
Okuma MCV60 Vertical Mill 30 x 60 x 27 inches Travel
Okuma MX45 Vertical Mill 15 x 30 x 17 inches Travel
4-Axis Okuma LU45 Lathe 32 inches Diameter 36 inches Optimum Turning Length
2-Axis Okuma LB35 Lathe 18 inches Diameter 36 inches Optimum Turning Length
Blanchard Grinder Maximum Diameter 36 inches
Okamoto Surface Grinder 12 x 24 inches Table
Vertical and Horizontal Sunnen Honing Machine
Pulley Groove Type
Belt Grooves:
A, B, C, D, E, 3V, 5V, 8V, J, K, L, M
Cable Grooves
Rope Grooves
Timing
Pulley Diameter Sizes
Which range from 1/2 inch – 35 inches
Tolerances
0.0005 inches
Capabilities
Custom Made Pulleys
CNC Milling
CNC Turning
Gear Hobbing
High Production Robotic Machining
Reverse Engineering / Prototype Creation
Welding Services
Assemblies

About Custom Pulleys
In the world of manufacturing nonstandard parts often equate to “custom” parts. Custom parts mean a whole host of issues that the majority of producers can’t afford; things such as particular tooling, manufacturing, and procedures. These special extras had a need to create custom parts mean an extended lead time and, ultimately, increased prices.
For a number of companies, creating customized parts is handled in exactly in this manner. At Torque Transmissions, however, we’ve a different way of handling customized parts which makes better sense for our business and for our customers businesses.
At Torque Transmission we make use of a PULL production procedure. Pull-through production is seen as a smaller sized batches, quick responses to consumer demands, and smooth product flow. This type of production is an exemplory case of lean production and is the reason why we’re able to make orders to client specifications.
What characterizes the kind of lean manufacturing Torque Tranny utilizes?
Simply no inventory: we make what’s ordered
Same manufacturing process as is standard
Standardized tooling: we make use of our standard mold bottom system to make exclusive mold tooling, which outcomes in an exceedingly quick set up
Customer’s deadline places the purchase in the production schedule
Once an order is started it movements through the manufacturing procedure with no delays or queues
Pull-through production of this kind facilitates product customization since the products are made when they are ordered. This enables us to offer products that may meet a customer’s needs, rather than offering standard items that may not meet up with the needs of a person or get the job done 100%.